When Ford launched the well-known Mannequin T again in 1908, it was a breakthrough in each sense: a sturdy, dependable vehicle lastly priced low sufficient for on a regular basis Individuals. However the actual magic got here in 1913, when Ford invented the shifting meeting line.
All of the sudden, constructing a automotive took minutes, not hours, and tens of millions may lastly get behind the wheel. Quick ahead over 110 years, and Ford’s doing it once more, reimagining that very same legendary course of for the electrical age.
Ford unveils new Common EV Platform to energy next-gen electrical autos
This week, Ford unveiled its Ford Common EV Platform, a brand-new automobile structure designed to energy the corporate’s subsequent line of electrical automobiles, vans and SUVs. Consider it as a one-size-fits-many basis. Versatile sufficient to underpin a number of physique types, from midsize pickups to household SUVs, Ford will construct quite a lot of new EV sorts on the identical core construction. Meaning sooner manufacturing, decrease prices and extra choices for purchasers.
Ford says it’s going to make investments greater than $2 billion to transform its Kentucky plant for the manufacturing of a brand new midsize electrical pickup truck, set to start rolling off the road in 2027. The power, beforehand devoted to gasoline-powered autos, is being reworked to focus solely on electrical automobile manufacturing. The $2 billion overhaul of the plant follows Ford’s earlier $3 billion pledge for its EV battery facility in Michigan, with a mixed funding of $5 billion anticipated to create or protect round 4,000 jobs, in response to Ford.
“We designed this platform to be the inspiration for a brand new era of electrical autos. It’s versatile sufficient to underpin vans, automobiles, and every part in between,” mentioned Ford this week. “Automobiles assembled on this platform will likely be reasonably priced for the common household—but additionally extremely environment friendly, customizable, and enjoyable to drive. They usually received’t be stripped all the way down to the naked necessities. As an alternative, these autos will likely be filled with progressive options and new software program experiences that set them aside.”
Ford’s tree-shaped meeting line reinvents automobile manufacturing
As an alternative of the standard linear setup, Ford’s progressive strategy makes use of a tree-shaped meeting course of. The automobile’s entrance and rear sections are constructed individually on totally different traces. In the meantime, a 3rd department focuses on assembling the structural battery—a key element built-in immediately into the automobile’s body for added energy and security.
Ford has redesigned its meeting line to spice up effectivity and enhance employee ergonomics by lowering twisting, reaching and bending. Automation will play a central function in accelerating automobile manufacturing and testing, enabling the corporate to fulfill its affordability targets. When the Louisville plant reopens in 2027, it’s going to make use of 2,200 employees—600 fewer than at present. Based on Axios, displaced workers will likely be supplied buyouts or the possibility to switch to close by amenities.
The progressive new platform and manufacturing system at Ford are the product of a devoted “skunkworks” group in Silicon Valley. Over the previous few years, they’ve been working to reinvent the corporate’s manufacturing course of, discarding previous practices to create a versatile, environment friendly system for the electrical automobile period. Fashioned in 2021, the group brings collectively a various mixture of specialists employed from high EV manufacturers like Tesla, Rivian and Lucid.
Ford joins race to innovate with high U.S. expertise and know-how
Ford will not be alone in investing closely in top-tier expertise and cutting-edge manufacturing processes to remain aggressive. With extra American shoppers embracing EVs to scale back taxes, save on gasoline and drive extra sustainably, the dominance of Chinese language and different worldwide producers within the EV market has compelled many U.S. automakers to rethink their methods to stay related.
Immediately, the vast majority of electrical automobile gross sales within the U.S. are pushed by home manufacturers resembling Ford, Common Motors and Tesla. Nevertheless, this edge is much from assured.
Quite a lot of elements, together with tariffs on Chinese language EVs, have largely saved trade giants like BYD, NIO and Li Auto out of the American market, regardless of their widespread success in Europe and Asia. This protecting measure has allowed U.S. producers a short lived benefit to spice up manufacturing, gross sales and infrastructure. Ford now goals to take advantage of this second earlier than Chinese language rivals inevitably break by means of.
Because the trade races to impress, Ford is making an attempt to reclaim misplaced floor, reworking decades-old manufacturing strategies to compete with nimble startups and world giants. This Common EV Platform guarantees larger flexibility, effectivity and affordability, but it surely additionally raises powerful questions: Can a legacy automaker reinvent itself quick sufficient? Will this funding safe American jobs or just automate them away? And in a world market more and more dominated by Chinese language EV makers, is that this sufficient to maintain Ford and the U.S. within the driver’s seat? These solutions will form not only one firm, however the way forward for a whole trade.
Photograph from fromtheroad.ford.com